A special machine for winding flat wire or profile wire. This machine is optimized for manufacturing “edge wound” coils for power inductors chokes and any product using edge wound flat wire.
Features
Control and HMI
The machine has a PLC control system.
It is possible to store hundreds of winding programs. All movements can be manually controlled by the operator.
Tail Stock
It is used to secure the perfect alignment of the mandrel.
Heavy-duty tailstock will be provided with a face-plate along with horizontal movement.
Bobbin De-coiler
Used to load the raw materials.
The Bobbin de-coiler system is composed of a Customisable number of bobbins
The bobbin de-coiler will have a guiding system mounted on rails which will move left/right freely.
Mandrel
The mandrel unit is where the coil is wound
The mandrel is designed to wind the edge winding of coils as per the specified design.
Wire Guiding Unit
This unit guides the wire from the de-coiler to the winding unit.
This consists of rollers suitable for different conductors.
Conductor Traverse Unit
Used to maintain the movement of the conductor throughout the winding process.
This system will function based on the conductor thickness entered in the HMI.
This traverse is run by an AC Servo motor which is synchronized with the Tail stock traverse.
Hydraulic Pressing unit
Used to grip the conductor during the winding process.
This hydraulic pressing unit will be fixed on the conductor traverser unit and will be automatically operated through PLC.