Special Purpose Machines
We incorporate cutting edge technology with our engineering expertise to deliver automation systems for outstanding customer experience. We excel in various configurations of Part transfer, precise part positioning, accurate part locating with high-speed motion along multiple axis.
We constantly innovate to provide most reliable solutions for moving mechanisms, system performance, superior control systems, ultra-modern measurement and robust testing methods
Transfer & Feeding systems
We excel in the development of high quality and innovatively designed Transfer and Feeding systems that are equipped to accommodate diverse components and to provide efficient solutions for wide range of manufacturing industries.
Component Transfer Systems
Belt Conveyor - Roller Conveyor - Powered Roller - Idle/Gravity Roller - Accumulation Chain Conveyor - Slat Conveyor - Turn Table - Turn Over Device (TOD)
Part feeding system
Chutes - Feeder Bowls - Stackers - Feeder Conveyors
Robot automation
We deliver Robotic automation projects designed to execute specific manufacturing operations, such as: Material handling, Processing operations, Assembly, Inspection
We deliver end-to-end robotics solutions that transforms the way company operate in a manufacturing environment and enables to maximize efficiency, improve operations and maintain competitive edge. The advantage of robots in operations is precise motion and execution with minimal programming requirements
Applications
Loading & Unloading - Vision Inspection - Child part feeding - Deburring - Glue dispensing
Inspection and Testing systems
We deliver unique Modular automatic inspection and testing systems at manufacturing phase-gate processes, including incoming material, in-process parts, semi-finished products and finished products. Automated inspection and testing systems are equipped to collect, store, analyze, and provide historical and live data.
Dimension inspection and Surface inspection are provided. Automated dimensional inspection systems use advanced technologies like laser sensors, LVDT’s and camera-based inspection.
Automated surface inspection systems use high resolution camera, specified lighting and software to identify, capture and record visual defects.
We specialise in design, development and prove-out of Leak test machine Pneumatic or Hydraulic actuated rigid and reliable component sealing assemblies are assembled with precise geometric accuracies to ensure repeatability in leak testing machines. High quality PU/Nitrile rubber is used in profiled grooves for good sealing in demanding conditions
Tailor made Leak test solutions for components like Cylinder block, Cylinder head, Assembled engine, Transmission gear box etc..
Specially designed thin cross-section rubber seal is used to achieve consistent leak test values
Assembly systems
Part picking and positioning is done with precise movements to ensure accuracy with repeatability. Various technologies like Pneumatics, electric, Vacuum, Servo etc.. are combined for innovative solutions. Inherently, Pick & Place systems are designed to be Robust and operate with a high degree of repeatability and feedback is provided for error-proofing and easy maintenance
Applications
Pick & Place systems - Tightening machines - Pressing machines - Glue dispensing stations - Pick-to-Light assembly stations - Shim selection & Assembly machines - Assured Process capability -Our Assembly lines and Automation systems are equipped with auto-lubrication systems for oil and grease
Event traceability:
Event traceability links products to the events that happened to them, such as the equipment and conditions used for manufacture, or result of an operation. This includes a wide variety of data, including production line or other production machinery settings, environmental details such as temperature and humidity at the factory, and inspection results.
Worker traceability:
Worker traceability links in data about the workers who were involved in the above events, including details of their movements during work and how competently they performed their actions.Our Data management with easy retrieval system, can quickly get to the causes of any problems that occur by using the ‘ID to obtain data such as the production line on which the part was manufactured, the date of manufacture, and details of the parts used and equipment conditions. It provides feedback to design departments about any quality issues identified from traceability data.
Traceability & Data management
Comprehensive traceability & Data management provides value to manufacturer and end user and extends its scope to how the product is used in marketplace and its maintenance, providing this as feedback so that products can be designed with built-in quality.
We implement traceability by maintaining consistency in data collected for Products, Events and Workers and by linking its data together.
Product traceability:
Materials, parts, semi-finished goods, optional parts, and so on are tagged with identifiers (ID) that are linked to the finished product along with data about where they come from.-
Alpha-numeric serial no.
Optical Character Recognition readers are used to capture serial no. embossed/marked during manufacturing process
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ID & 2D barcode
Laser marking unit is used for ID & 2D marking on the component and Scanner is used to capture the data.
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RFID
Radio Frequency Identification Tags are attached temporarily to the component for reading/writing data for each operation.
IIOT & Industry 4.0
We offer new possibilities to make manufacturing and supply chain processes transparent and flexible while ensuring precise response to customer requirements. As planning and production are becoming more and more complex; digitization of existing processes organizations to implement workflows which rely on information technology. Machine-to-machine data sharing, Supply chain optimisation, increased operational performance and de-centralised decision making are some of the benefits of implementing Industry 4.0
IIoT technologies in Manufacturing value chain
We execute systems that increase efficiencies by transforming raw digital data to factory floor insights and automation actions. This is done by extensive deployment of sensors in value chain.We innovate and built systems using IoT technology that provides real-time data about the condition of automated equipment, predicting maintenance window to minimize downtime and optimize outputs.
